Guidance system and method for bone fusion

ABSTRACT

An apparatus comprises a medial rail having a plurality of openings through the medial rail for receiving pins, screws or wires. An arm is pivotally mounted to the medial rail. The arm has at least a first track on a first side. A post has a connector slidably mounted to the first track of the arm for movement along the first track. A guide is slidably mounted for movement along the post. The guide has at least one opening through it and at least one pin for engaging a bone of a patient.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional application of U.S. patent applicationSer. No. 14/421,049, filed on Feb. 11, 2015, which is a national phaseentry under 35 U.S.C. § 371 of international patent application No.PCT/US2014/055161, filed Sep. 11, 2014, the entireties of which areherein incorporated by reference.

FIELD

This application pertains generally to medical devices, and moreparticularly to a system and method for use in arthrodesis procedures,such as fusing damaged, deteriorating, or fractured navicular, cuboidand/or metatarsal bones.

BACKGROUND

Arthrodesis is a surgical procedure for artificially inducing jointossification between two bones. Arthrodesis may be performed to relievepain in a joint which cannot be managed by more conservative approaches,such as medication, splints, or the like. The typical causes of suchpain are fractures which disrupt the joint, and arthritis. Arthrodesismay be performed for fusing damaged, deteriorating, or fractured talus,navicular, cuboid and metatarsal bones foot. Arthrodesis may be used totreat Charcot midfoot deformity, including bone resection and/orosteotomy to reduce deformity.

One solution has been to drive a K-wire in through the affectedmetatarsal, cuboid, navicular, and possibly the talus bone, crossingmultiple joints.

Bone fractures of the mid-foot are difficult to fixate because of thegeometry of the bones. For patients with poor quality, soft bone (e.g.Charcot), this problem is exacerbated. It is difficult to maintain theproper alignment of these bones for performing fixation. It is difficultto accurately drill the holes, and manually drilled holes extending fromthe metatarsal to the talus were not always straight.

Improved methods for mid-foot and distal foot surgery are desired.

SUMMARY

In some embodiments, an apparatus comprises a medial rail having aplurality of openings therethrough for receiving pins, screws or wires.An arm is pivotally mounted to the medial rail. The arm has at least afirst track on a first side thereof. A post has a connector slidablymounted to the first track of the arm for movement along the track. Aguide is slidably mounted for movement along the post. The guide has atleast one opening therethrough and at least one pin for engaging a boneof a patient.

In some embodiments, a method comprises: fixing a medial rail having aplurality of openings therethrough to a medial column of a patient forreceiving pins, screws or wires; pivoting an arm pivotally mounted tothe medial rail so the arm extends on a lateral side of the medial rail,the arm having at least a first track on a first side thereof, so thatafter the pivoting, the first track faces an anterior side of the arm;sliding a post having a connector slidably mounted to the first track ofthe arm for movement along the track until the post is adjacent ametatarsal to be treated; and sliding a guide slidably mounted formovement along the post, wherein the guide has at least one openingtherethrough and one pin, and the sliding is performed for engaginguntil the pin engages a bone of a patient the metatarsal to be treated.

BRIEF DESCRIPTION OF THE DRAWINGS

These and other features and advantages of the present disclosure aremore fully disclosed in, or rendered obvious by, the following detaileddescription, which is to be considered together with the accompanyingdrawings wherein like numbers refer to like parts and further wherein:

FIG. 1 is an isometric view of a guidance system according to anexemplary embodiment, as seen from a medial-plantar viewpoint.

FIG. 2 is a dorsal plan view of the apparatus of FIG. 1.

FIG. 3 is a medial side elevation view of the apparatus of FIG. 1.

FIG. 4 is a posterior elevation view of the apparatus of FIG. 1.

FIG. 5 is an isometric view of the arm of FIG. 1, as seen from aposterior-medial viewpoint.

FIG. 6 is an isometric view of the post of FIG. 1, as seen from ananterior-dorsal viewpoint.

FIG. 7 is a dorsal plan view of the post of FIG. 6.

FIG. 8 is a lateral elevation view of the post of FIG. 6.

FIG. 9 is a cross-sectional view of the medial rail of FIG. 3, takenalong section line 9-9 of FIG. 3.

FIG. 10 is a cross-sectional view of the arm of FIG. 4, taken alongsection line 10-10 of FIG. 4.

FIG. 11 is a medial view of the apparatus positioned on a foot of apatient.

FIG. 12 is an enlarged view of the guide of FIG. 1.

FIG. 13 is an isometric view of the bushing shown in FIG. 11.

DETAILED DESCRIPTION

This description of the exemplary embodiments is intended to be read inconnection with the accompanying drawings, which are to be consideredpart of the entire written description. In the description, relativeterms such as “lower,” “upper,” “horizontal,” “vertical,”, “above,”“below,” “up,” “down,” “top” and “bottom” as well as derivative thereof(e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should beconstrued to refer to the orientation as then described or as shown inthe drawing under discussion. These relative terms are for convenienceof description and do not require that the apparatus be constructed oroperated in a particular orientation. Terms concerning attachments,coupling and the like, such as “connected” and “interconnected,” referto a relationship wherein structures are secured or attached to oneanother either directly or indirectly through intervening structures, aswell as both movable or rigid attachments or relationships, unlessexpressly described otherwise.

A guidance system 1200 is described herein to facilitate the process ofdirecting a wire 1250, bolt or beam (FIG. 11) from the distal end of themetatarsal to the mid or hind foot. The guidance system 1200 allows fordrilling and/or implantation of a bolt/beam through the apparatus.

FIGS. 1-10 show an exemplary embodiment of a guidance system. FIGS. 1-4are isometric, dorsal, medial, and posterior views, respectively, of theapparatus 1200. FIG. 1 shows the apparatus as it would appear to a userat a plantar vantage point below the talus. FIGS. 5 and 10 show the arm1212 of FIG. 1. FIGS. 6-8 show the post 1220 of FIG. 1. FIG. 9 shows themedial rail 1202.

The guidance system 1200 comprises a medial rail 1202 having a pluralityof openings 1204 a-1204 c therethrough for receiving temporary fixationpins 1207, bolts (not shown), beams (not shown), or wires 1250 which fixthe guidance system 1200 in proper alignment with the patient's foot. Anarm 1212 is pivotally mounted to the medial rail 1202. The arm 1212 hasat least a first track 1215 on a first side thereof. A post 1220 havinga connector 1221 is slidably mounted to the first track 1215 of the arm1212 for movement along the first track 1215. A guide 1230 is slidablymounted for movement along the post 1220. The guide 1230 has at leastone opening 1232 therethrough and at least one pin 1234 for engaging abone (e.g., a metatarsal) of a patient.

In some embodiments, the medial rail 1202 comprises a radiolucentmaterial, and contains a radiopaque element 1210 (best seen in FIG. 9).For example, in some embodiments, the medial rail 1202 is made ofpolyetheretherketone (PEEK), another plastic, aluminum, or a carbonfiber reinforced composite material. In some embodiments, the radiopaqueelement 1210 is an elongated metal pin having a diameter that is smallerthan a distance between the second side of the medial rail 1202 and athird side of the medial rail 1202 opposite the first side. Theradiopaque element 1210 can be inserted in an axial passage 1206 alongor parallel to a longitudinal axis of the medial rail 1202, where thelongitudinal axis passes through the centroid of the medial rail. Insome embodiments, the radiopaque element 1210 is positioned between twoof the plurality of holes 1204 b, 1204 c of the medial rail 1202.

The medial rail 1202 has a bore 1205 extending therethrough. The bore1205 extends in a dorsal-plantar (transverse) direction and passesthrough the central axis of the medial rail 1202. The bore 1205 receivesa threaded member 1209 of the knob 1208, for locking the arm 1212 to themedial rail 1202. The arm 1212 can be pivoted by loosening the knob 1208(and its threaded member 1209), and the arm 1212 can be locked in anyangular position by tightening the knob 1208. The radiopaque element1210 is positioned in the longitudinal direction so that it does notextend into the bore 1205 or interfere with the threaded member 1209.

In other embodiments, the central passage 1206 can extend partiallythrough the medial rail 1202. For example, with the radiopaque element1210 positioned between the openings 1204 b and 1204 c, the passage 1206can extend between the opening 1204 b and the end of passage 1206opposite opening 1204 b, or the passage 1206 can extend from the opening1204 c to the end of passage 1206 opposite opening 1204 c,

In other embodiments (not shown), the radiopaque element 1210 can bepositioned along the length of the passage 1206 at other locations fromthat shown in FIG. 9. In some embodiments, the radiopaque element 1210extends nearly all the way from opening 1204 b to opening 1204 c, andthe passage 1206 and bore 1205 are arranged so that the radiopaqueelement 1210 does not intersect the threaded member 1209. For example,the radiopaque element 1210 can be shorter than that shown in FIG. 9,and can be positioned anywhere along the passage 1206 between opening1204 b and 1204 c. Although FIG. 9 shows a single radiopaque element1210, in other embodiments, two or more short radiopaque elements can beinserted in the passage 1206, between the openings 1204 b and 1204 c.

FIGS. 1-5 and 10 show the arm 1212. The arm 1212 has a medial-lateralportion 1214 with tracks 1215 and 1216 for deploying the post 1220 andguide 1230 to the appropriate position for a surgical procedure. The arm1212 has a dorsal offset portion 1213, which elevates the medial-lateralportion 1214 of the arm 1212 above the dorsal surface of the foot. Thearm 1212 has a first track 1215 on a first side thereof In someembodiments, the arm 1212 has a second track 1216 on a second side ofthe arm 1212 opposite the first side of the arm 1212, and the post 1220is capable of being slidably mounted to either the first track 1215 orthe second track 1216. In some embodiments, the first track 1215 andsecond track 1216 are T-shaped. In other embodiments (not shown) thefirst track and second track are dovetail-shaped.

In some embodiments having two tracks 1215 and 1216, the arm 1212 iscapable of pivoting about 180 degrees or more. The ability to pivot 180degrees or more makes the guidance system 1200 a universal device,enabling use of a single guidance system 1200 for either the left orright foot. FIGS. 1-4 show the arm 1212 positioned for use on thepatent's left foot. The medial rail 1202 is positioned to be affixed tothe medial column of the left foot, and the arm 1212 extends from themedial rail 1202 in the lateral direction. To use the same guidancesystem for treating the right foot, the knob 1208 is loosened, the arm1212 is pivoted by 180 degrees, and the knob is tightened. This positionis shown in phantom in FIG. 4.

The post 1220 is configured to be alternatively mounted to the secondtrack 1216 and arranged approximately parallel to the medial rail 1202on a second side of the medial rail 1202 opposite the first side of themedial rail 1202. The post 1220 is removed from the first track 1215 andinserted in the second track 1216, which will now be facing in theposterior direction, toward the talus.

FIGS. 1-3 and 6-8 show an example of a post 1220 according to someembodiments. The medial rail 1202 is pinned to the bones of the medialcolumn. The arm 1212 is perpendicular to the medial rail 1202, and thepost 1220 is perpendicular to the arm 1212. Thus, the post 1220 isconfigured to be mounted to the first track 1215 and arranged parallelto the medial rail 1202 on a first side of the medial rail 1202. Becausethe medial rail 1202 of the guidance system 1200 is aligned with themedial column, then the post 1220 will be parallel to the firstmetatarsal for correct fixation of the bones to be treated. For brevity,the post 1220 is generally referred to herein as extendinglongitudinally in the anterior-posterior direction, but the orientationof the arm 1212 is perpendicular to the metatarsal, and the post 1220 isparallel to the metatarsal.

In some embodiments, the first track 1215 is a T-shaped groove (bestseen in FIG. 10) or dovetail-shaped groove (not shown), and theconnector 1221 is a T-shaped member (best seen in FIGS. 6-8) ordovetail-shaped member (not shown), where the shape of the connector1221 corresponds to the shape of the first track. This allows the post1220 to slide along the first track 1215 in the medial-lateraldirection. In some embodiments, the first track 1215 and second track1216 extend throughout the length of the medial-lateral portion 1214 ofarm 1212, and are open at both ends. This permits the connector 1221 ofpost 1220 to be inserted in and removed from either end of either track1215, 1216. In other embodiments, the first track 1215 and/or secondtrack 1216 is (are) open only at one end (e.g., the anterior end).

In some embodiments, the post 1220 has a threaded end 1223 (shown inFIG. 7), and the connector 1221 has a threaded hole 1225 therethroughfor receiving the threaded end 1223 of the post 1220. In someembodiments, the threaded end 1223 extends completely through thepassage 1225, such that when the threaded end 1223 of the post 1220 isadvanced to abut a back surface of the first track 1215, the post 1220is locked in position with respect to the first track 1215. A smallbearing force by the flat surface of the threaded end 1223 against theback surface of the first track 1215 is sufficient to prevent anymedial-lateral movement within the track.

Generally, the post 1220 is not subjected to medial-lateral forcesduring the fusion procedure. Thus, in alternative embodiments, the post1220 and connector 1221 can be formed as a single, unitary member,without any locking mechanism for preventing medial-lateral movement ofthe post 1220 within the track. When the surgeon presses the pins 1234of the guide 1230 into the metatarsal, the guide 1230 maintains the post1220 in the desired medial-lateral position with the first track 1215,for the duration of the procedure.

In other embodiments (not shown), the tracks 1215, 1216 can have a shapedifferent from the T-shape shown, and the connector 1221 of the post1220 has a different shape that corresponds to the shape of the track.

The guide 1230 compresses the joints. Guide 1230 serves as a targetingguide for a wire 1250, beam or bolt, providing alignment and compressionof joints, and acting as an alignment guide to prepare a hole and thento insert a wire 1250, beam or bolt into the medial column (or otherbones to be treated). The guide is slidably mounted to the post 1220 foranterior-posterior movement. The guide 1230 has an opening 1232 forreceiving a bushing 1240 (FIG. 3). The bushing 1240 can be configuredwith an appropriate interior opening size for any given wire 1250, beam,bolt or drill to be used, so that a single guide 1230 can accommodate avariety of wires 1250, beams (not shown) and bolts (not shown), byinserting a different bushing 1240 in the opening 1232 of the guide1230. In some embodiments, the guide 1230 is configured with a handle(not shown) for ease of gripping and manipulation by the user.

The apparatus further comprises a bushing 1240 (FIG. 13) configured tobe detachably mounted in the opening 1232 (FIG. 12) of the guide 1230.The bushing 1240 has a longitudinal passage 1242 adapted to receive adrill or a wire 1250 therethrough. For example, the surgeon can insert aK-wire 1250 through the passage 1242 of the bushing 1240 and then insertthe drill through the passage 1242 of the bushing 1240 to drill over theK-wire 1250 through successive bones, including the metatarsal, cuboid,navicular, and possibly talus. The bushing 1240 can be provided withvarious sizes for longitudinal passage 1242. For example a first bushing1240 can have a passage 1242 adapted to receive a K-wire 1250. A secondbushing 1240 can have a passage 1242 adapted to receive a pin (notshown). A third bushing 1240 can have a passage 1242 adapted to receivea drill or driver (not shown). The first, second and third bushings canall have the same outer shape and size, with only the passage 1242varied

In some embodiments, the opening 1232 of the guide 1230 has a pluralityof slots 1243 (FIG. 12) and the bushing has a corresponding key 1244(FIG. 13) adapted to fit in one of the slots 1243. The slot and keyarrangement prevents the bushing 1240 from rotating within the opening1232.

In some embodiments, a method of using the guidance system comprisesfixing the medial rail 1202 having a plurality of openings 1204 a-1204 ctherethrough to a medial column of a patient by inserting pins 1207,wires, bolts, beams through the openings 1204 a-1204 c into the bone. Insome embodiments, the medial rail 1202 comprises a radiolucent material,and contains a radiopaque element 1210. The surgeon views the radiopaqueelement 1210 with a fluoroscope to align the medial rail 1202 parallelto the metatarsal to be treated.

Temporary fixation pins (not shown) are driven through the openings 1204a-1204 c at the desired location to fix the medial rail 1202 to thefoot.

The knob 1208 is loosened, and the arm 1212 mounted to the medial rail1202 is pivoted, so the arm 1212 extends on a lateral side of the medialrail 1202. After the pivoting, the medial-lateral portion 1214 islocated laterally with respect to the medial rail 1202, and the firsttrack 1215 (for a left foot procedure) or the second track 1216 (for aright foot procedure) faces the talus, i.e., faces an anterior side ofthe arm 1212.

With the arm 1212 in the desired position, the knob 1208 is tightened tosecure the arm 1212.

The surgeon slides the post 1220 along the first track 1215 of the arm1212 until the post 1220 is adjacent a metatarsal to be treated. In someembodiments, the user can lock the post 1220 into position by advancingthe threaded end 1223 of the post 1220 towards the rear surface of thetrack 1215 (1216).

The surgeon makes an incision to expose the head of the metatarsal to betreated.

The surgeon slides the guide 1230 along the post 1220, until the pin1234 engages the metatarsal to be treated. The surgeon presses the pins1234 of the guide into the metatarsal, which fixes the medial-lateralposition of the post 1220 if the post does not have a medial-laterallocking mechanism. The surgeon can use the nut 1241 to drive the pins1234 of guide 1230 into the bone, and hold the guide 1230 in place onthe post 1220. Alternatively, the surgeon can press the guide 1230 intoplace, and then advance the nut 1241 till it reaches the guide 1230.

Following positioning of the guide 1230, the user inserts a bushing 1240into the guide, suitable for receiving a wire 1250, fusion bolt, fusionbeam or driver. A fusion bolt (not shown) is a solid-core cylindricalimplant of about 70 mm to about 180 mm length. A fusion beam (not shown)is a cylindrical implant of about 80 mm to about 180 mm length. having acannulated design to facilitate placing the implant over a K-Wire 1250.Following insertion of the bushing 1240, the surgeon drills an openingthrough the bushing 1240, and the wire 1250, fusion bolt or fusion beamis inserted into the metatarsal through the guide 1230.

In some embodiments, the surgeon inserts a first bushing 1240 in theguide 1230 and inserts a K wire 1250 into the bones. With the K wire1250 in place, the surgeon removes the first bushing 1240 and inserts alarger bushing (not shown) into the opening 1232 of the guide. Thebushing allows the surgeon to drill over the wire 1250 without changingthe position of the guide 1230 or post 1220, so that the drilled hole isaligned with the location of the original wire 1250. In someembodiments, the inserting step includes passing the wire 1250 or drillthrough bone until the wire 1250 or drill reaches a talus of thepatient.

If the patient's other foot will also be treated, the same guidancesystem 1200 can be used. If the guidance system 1200 is currentlyarranged for use on the left foot, and is to be used to treat the rightfoot, the arm 1212 is pivoted by approximately 180 degrees, so that asecond track 1216 on a second side of the arm 1212 opposite the firstside of the arm 1212 faces the anterior side of the arm 1212, and thepost 1220 is mounted to the second track 1216. The user slides the post1220 along the second track 1216 of the arm 1212 until the post 1220 isadjacent a second metatarsal to be treated, and slides the guide 1230along the post 1220 until the pin 1234 engages the second metatarsal tobe treated.

In addition to providing compression and aligning the drill for accuratehole preparation, the guidance system described herein frees up one ofthe surgeon's hands. The surgeon does not need to hold the metatarsal,cuboid, navicular and/or talus throughout the drilling. The surgeon canmake a straight accurate hole from the metatarsal to the talus. Thesurgeon can insert a K wire 1250 and drill over the K wire 1250 withoutrepositioning the guide 1230 of the guidance system, to ensure accuratealignment and drilling.

Although the subject matter has been described in terms of exemplaryembodiments, it is not limited thereto. Rather, the appended claimsshould be construed broadly, to include other variants and embodiments,which may be made by those skilled in the art.

What is claimed is:
 1. A method comprising: fixing a medial rail havinga plurality of openings therethrough to a medial column of a patient;pivoting an arm mounted to the medial rail so the arm extends on alateral side of the medial rail, the arm having at least a first trackon a first side thereof, so that after the pivoting, the first trackfaces an anterior side of the arm; sliding a post mounted to the firsttrack of the arm until the post is adjacent a metatarsal; and sliding aguide along the post, wherein the guide has at least one pin, and thesliding is performed until the pin engages the metatarsal.
 2. The methodof claim 1, further comprising inserting a wire or drill into themetatarsal through the guide.
 3. The method of claim 2, wherein theinserting step includes passing the wire or drill through bone until thewire or drill reaches a talus of the patient.
 4. The method of claim 1,further comprising: pivoting the arm by approximately 180 degrees, sothat a second track on a second side of the arm opposite the first sideof the arm faces the anterior side of the arm; and mounting the post tothe second track.
 5. The method of claim 4 further comprising: slidingthe post along the second track of the arm until the post is adjacent asecond metatarsal; and sliding the guide along the post until the pinengages the second metatarsal.
 6. The method of claim 1, wherein thestep of fixing the medial rail includes inserting a plurality of pins orwires through the plurality of openings into respective bones of amedial column of the patient.
 7. The method of claim 1, wherein the posthas a connector with a threaded hole therethrough for receiving athreaded end of the post, further comprising advancing the threaded endof the post to abut a surface of the first track, so as to lock the postin position with respect to the first track.
 8. The method of claim 1,wherein the medial rail comprises a radiolucent material, and containstherein a radiopaque element, the method further comprising viewing theradiopaque element with a fluoroscope to align the medial rail with themedial column.
 9. The method of claim 1, further comprising inserting abushing into an opening in the guide.
 10. The method of claim 9, furthercomprising drilling an opening for a pin or wire through the bushing.11. The method of claim 9, further comprising inserting a pin or wirethrough the bushing.
 12. A method comprising: fixing a medial railhaving a plurality of openings therethrough to a medial column of apatient; pivoting an arm mounted to the medial rail so the arm extendson a lateral side of the medial rail, the arm having at least a firsttrack on a first side thereof, so that after the pivoting, the firsttrack faces an anterior side of the arm; sliding a post mounted to thefirst track of the arm until the post is adjacent a metatarsal, the posthaving a connector with a threaded hole therethrough for receiving athreaded end of the post; advancing the threaded end of the post to abuta surface of the first track, so as to lock the post in position withrespect to the first track.
 13. The method of claim 12, furthercomprising: pivoting the arm by approximately 180 degrees, so that asecond track on a second side of the arm opposite the first side of thearm faces the anterior side of the arm; and mounting the post to thesecond track.
 14. The method of claim 12, wherein the step of fixing themedial rail includes inserting a plurality of pins or wires through theplurality of openings into respective bones of a medial column of thepatient.
 15. The method of claim 12, wherein the medial rail comprises aradiolucent material, and contains therein a radiopaque element, themethod further comprising viewing the radiopaque element with afluoroscope to align the medial rail with the medial column.
 16. Amethod comprising: fixing a medial rail to a medial column of a patient;pivoting an arm mounted to the medial rail so the arm extends on alateral side of the medial rail, the arm having at least a first trackon a first side thereof; sliding a post mounted to the first track ofthe arm until the post is adjacent a metatarsal; and sliding a guidealong the post, wherein the guide has at least one pin, and the slidingis performed until the pin engages the metatarsal.
 17. The method ofclaim 16, further comprising inserting a wire or drill into themetatarsal through the guide.
 18. The method of claim 16, furthercomprising: pivoting the arm by approximately 180 degrees; and mountingthe post to a second track of the arm.
 19. The method of claim 16,wherein the post has a connector with a threaded hole therethrough forreceiving a threaded end of the post, further comprising advancing thethreaded end of the post to abut a surface of the first track, so as tolock the post in position with respect to the first track.
 20. Themethod of claim 16, further comprising: inserting a bushing into anopening in the guide; drilling an opening for a pin or wire through thebushing; and inserting a pin or wire through the bushing.